Fusion 3D Layer

Code FC-ZR-3DL

Fusion 3D Layer

Multilayer zirconia with built-in “self-enamel”: 590 MPa in the incisal area and 1250 MPa in the dentin. Monolithic restorations without porcelain layering.

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Description

3D Layer combines two zones with different strength and translucency in a single blank. About 70 % of the volume is a class 5 dentin zone with a strength of 1250 MPa, while the incisal 30 % has a strength of 590 MPa and translucency close to natural enamel.

The restoration gets a natural incisal effect without porcelain, and the incisal edge wears much like layered porcelain.

  • Single-piece implant bridges of 4 to 6 units
  • Up to 3 pontics in the anterior and posterior regions
  • Class 5 — one of the few products in the world that combine this strength with translucency

Manufacturer's tip: choose the height that matches the restoration. If a restoration intended for a 14 mm blank is milled from an 18 mm blank, the shade layers end up in the wrong place and the incisal part will not come out correctly.

Technical details

Indications
Monolithic full-zirconia restorations; minimally invasive restorations
Pressing
Isostatic (CIP)
Strength
590 MPa in the incisal area (30 %), 1250 MPa in the dentin area (70 %)
Light transmittance
52 %
Layers
7 dentin layers and a translucent incisal layer
Minimum thickness
0.6 mm
Glazing temperature
740–980 °C
Glazing, 1–3 units
B 400 °C, S 6 min, t 45 °C/min, T 900 °C, H 1 min, vacuum 0/0, L 750 °C
Glazing, 4 units and more
B 400 °C, S 6 min, t 35 °C/min, T 900 °C, H 1 min, vacuum 0/0, L 550 °C
Heights
14, 16, 18, 20, 22, 25 mm
Shades
A1, A2, A3, A3.5, A4, B1, B2, B3, B4, C1, C2, C3, C4, D2, D3, D4 and bleach OM0.5, OM1, OM2, OM3
Sintering programme
20 → 300 °C at 10 °C/min; 10 min hold; 300 → 1500 °C at 5 °C/min; 2 h hold at 1500 °C; cooling at 5 °C/min to 200 °C, then natural cooling